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  • how does graphite act as lubricant

    When we hold a pencil in our hand, we can feel the black substance that lies within. It’s called graphite, and it’s the strongest natural substance known. It’s a form of carbon that comes in sheets and is held together by weak van der Waals forces, like those found on smooth glass surfaces.

    Graphite is one of three allotropic forms of carbon; the other two are diamond and buckyballs (fullerenes). It is an opaque gray to black material that is soft but not elastic, and has a metallic luster. It is naturally occurring in metamorphic rocks and is mainly used for refractory materials, high-temperature lubricants, brushes for electrical motors, friction materials, and batteries and fuel cells.

    how does graphite act as lubricant

    In graphite, each carbon atom is bonded to 3 other carbon atoms in hexagonal rings. These sheets are held together by weak Van der Waals forces, the same forces that gecko feet use to climb smooth glass surfaces.

    These forces make the layers of graphite slippery, and they can slide over each other. This makes graphite a good lubricant, and it is often mixed with a solvent to help lubricate tight spots where graphite can’t reach.

    Several mechanisms have been proposed to explain the lubricity of graphite. A common explanation is that the flakes of graphite move around each other and create friction between them, causing frictional heat. An alternative theory is that water molecules adsorbed on top of the flakes form boundary lubrication films, passivating defects and protecting graphite from wear and corrosion.

    Mar 22
    2023
  • ptfe, or polytetrafluoroethylene, is a durable and flexible elastomer that offers a wide range of excellent chemical inertness, thermally and electrically resistive properties. It has a dense and strong molecular structure consisting of a chain of carbon atoms that are bonded with two fluorine atoms each. This combination of high flexural strength, chemical inertness, heat resistance, and electrical insulation makes it an ideal choice for many applications.

    Various materials are used to make ptfe, including fine powders and water-based dispersions. The fine powders are produced by controlled emulsion polymerization. These white, small-sized particles can be processed into thin sections by paste extrusion or used as additives for improving wear resistance and frictional properties of other materials.

    In the aqueous dispersion polymerization process, water, an initiator chemical, and liquid ptfe are introduced into a reaction chamber. The chamber is agitated only lightly, resulting in tiny beads of ptfe. Once these beads have formed, a certain amount of water is removed, resulting in a milky substance. The liquid is then cooled and dried to form a fine powder.

    It is also commonly used to make a double-layer electrode for AFCs, which should have a backing material (BM), a GDL, and an active layer (AL). The BM can be made from any material that will allow it to function as a current collector in a PEMFC.

    ptfe is also used as an inner coating material in non-stick cookware, which prevents food from sticking to pans. However, these coatings release various gases and chemicals when used at normal cooking temperatures. Moreover, these materials release the toxic environmental pollutant PFOA, which has been linked to lung cancer and other health problems.

    Mar 20
    2023
  • Teflon is a synthetic, heat-resistant, plastic material that's commonly used in cookware and other products. It's also known by the names polytetrafluoroethylene (PTFE) and fluoropolymer. PTFE is made of carbon and fluorine atoms, which gives it unique properties like low friction and excellent insulating abilities.

    Teflon was invented by DuPont chemist Roy Plunkett, who accidentally found it while trying to create a new chlorofluorocarbon. It's now widely used in a variety of industries from automotive parts and tools to light bulbs.

    In the kitchen, Teflon is most often found in nonstick pans and other cookware. While it's a safe, if not completely inert substance, cooking with it can be dangerous because it releases toxic fumes when it's heated to high temperatures.

    PTFE has been around for a long time and is widely used in dozens of industrial and scientific applications, including water-repelling fabrics, communications cables, kid-resistant interior paint, automobiles and even on the International Space Station. But it's a chemical compound that's been linked to cancer, immune deficiency and liver damage in animal studies.

    The Chemical That Makes Teflon a Concern

    The reason that teflon is considered unsafe is a chemical that's been used in the production of PTFE, called perfluorooctanoic acid (PFOA). While it's been banned in Europe and the United States since 2008, it's still commonly used to make PTFE.

    Because of this, it's important to check the label on your pots and pans before you buy. Avoid any nonstick pans that have been manufactured before 2013, as they likely contain both PFOA and PTFE. It's best to replace these toxic pans with safer alternatives, such as cast iron, stainless steel, ceramic or glass cookware.

    Mar 17
    2023
  • Product Details

    mos2 dry film lubricant is a VOC-free, water-based molybdenum disulfide dispersion that exhibits excellent adhesion to most substrates. It has a low coefficient of friction, high load carrying capacity, and long-term durability. It is designed to provide a smooth, uniform coating that reduces friction, wear, and seizure on metal-metal contacts.

    The main ingredient of the mos2 dry film lubricant coating is molybdenum disulfide (MoS2), which occurs naturally in thin solid veins within granite and is mined and refined to achieve purity suitable for lubricants. The hexagonal crystalline structure of the molybdenum disulfide allows easy shear between molybdenum atoms and sulphur atoms at the interface, which is responsible for the low friction and wear properties.

    MoS2 can also be combined with various binders and resins to provide additional performance benefits, such as corrosion resistance, abrasion resistance, and anti-friction properties [6,7]. Its low coefficient of friction makes it an ideal lubricant for reducing the loss of energy, wear and tear, and weakened performance of machine components.

    Moisture Effects on the Performance of MoS2 Coating

    Several tests were conducted to study the behaviour of MoS2 coating under different moisture conditions, including ambient air and vacuum. The results of the tests clearly indicated that moisture present in the air caused the coating to perform poorly.

    A series of tensile tests were carried out on a cylinder-on-flat contact geometry with a range of normal loads and amplitudes. It was found that the average CoF increased with increasing load and amplitude, but not significantly.

    Mar 17
    2023
  • Nanotwinned Cubic Boron Nitride: Synthesis, Characterization and Wear Performance

    Ultrahard materials with exceptional hardness, chemical inertness, thermal stability and excellent wear resistance are desirable for advanced tooling applications. The most important superhard materials, diamond and cubic boron nitride (cBN), are widely used for cutting, grinding, drilling and other modern processing applications.

    Despite its lower hardness compared with diamond, cBN outcompetes diamond in many applications because of its superior thermal and chemical stability. It also has less affinity for iron than diamond, thereby making it more suitable for cutting and processing of iron-based alloys.

    However, the synthesis of cBN remains limited due to pressure requirements. Moreover, it is costly and difficult to mass produce large-scale single crystals of cBN.

    This material gap has motivated researchers to search for alternative, ultrahard materials with exceptional properties. Recently, a new type of superhard boron nitride, hexagonal boron nitride (h-BN), has been synthesized.

    H-BN has a unique microstructure characterized by high-density and ubiquitously-occurring nanotwin substructures. Its unique nanotwinned microstructure provides high hardness, wear resistance, fracture toughness and thermal stability, which are essential for advanced cBN tool materials.

    Mar 14
    2023
  • Gear oil is a crucial component of your vehicle’s driveline that keeps all the components such as the ring and pinion gear set, spider and side gears, limited slip differentials, axles, bearings, and other critical parts running smoothly. It also provides protection against wear and corrosion.

    Keeping your gear oil in good condition helps to protect the internals of your vehicle and extend its life. A good gear oil can be purchased from your local auto parts store or online and will keep your vehicle’s transmission, drive shaft, and axles lubricated and functioning at peak performance.

    differential oil additive

    The unique environment of the gearbox allows fluid to survive a variety of metal-on-metal friction that can result in a process called “sheering.” This sheering process results in the oil molecules literally getting sheered in half, which prevents them from providing proper lubrication and protecting all the critical parts inside your car’s differential.

    When this happens, it can result in a lot of wear and tear on the critical parts inside the gearbox. This can make it difficult to re-lubricate them and get them back in working order.

    Chattering is an annoying problem that can occur in a differential when the clutches repeatedly alternate between slipping and sticking instead of smoothly slipping. It can cause noise and vibration and may even lead to premature wear on the clutches.

    CRC Trans-X(r) Posi-Trac(r) Limited Slip Gear Oil Additive is formulated to quiet chattering differentials and improve gear oil performance. It’s compatible with conventional GL-5 and synthetic gear oil. Just squeeze one tube of this additive directly into the differential.

    Mar 14
    2023
  • hbn boron nitride is an excellent material for use in high-tech ceramics. Hexagonal boron nitride has the lowest density, is chemically inert, and shows high thermal stability and lubrication properties as compared to graphite.

    In addition to a low density, hexagonal boron nitride is also characterized by high electric resistance and electric breakdown strength as well as good lubricity and thermal conductivity. These unique properties make it an ideal candidate for a variety of refractory applications in the metallurgy and aerospace industry.

    Hexagonal boron boron nitride (hbn) is one of the three crystalline forms of BN; it crystallises in hexagonal form at room temperature and normal pressure, transforms into wurtzite structure at elevated temperatures and pressures, and reverts to hexagonal BN at ambient conditions. Besides its excellent mechanical, electrical, and thermal characteristics, hbn exhibits chemical inertness to most acids, oxidizing slags, molten metals, and non-oxidizing salts.

    A wide range of hbn-based materials has been reported as ceramics and powders with different properties, such as a low density, high mechanical, chemical, and thermal stability. Moreover, it is very ductile and can be used as an insulating layer for ceramics with good bending properties.

    Several studies have been conducted to investigate the bending properties of hbn-based materials. Hot-pressing of a sample was performed on both parallel and perpendicular surfaces, and the average flexure strength was determined using the Vickers hardness tester.

    The results showed that the flexure strength of the samples was significantly affected by the grain orientation of the hexagonal boron nitride grains. The basal planes of the boron nitride grains had higher flexure strength than the perpendicular planes, indicating that a high degree of orientation of the boron nitride particles leads to an anisotropy in mechanical properties of the hbn-based ceramics.

    Mar 12
    2023
  • Hexagonal boron nitride, also known as "white graphite," is a unique solid with many excellent properties. Its high thermal conductivity, low dielectric constant and chemical inertness make it an ideal substrate for graphene in nanoelectronic devices. It is also a strong and stable lubricant with a high load-carrying capacity for use as an automotive lubricant.

    Hexagonally layered h-BN has been investigated as an efficient, inexpensive and thermally stable engineering ceramic for over seven decades. In recent years, h-BN has been employed for a range of applications in deep UV optoelectronic devices and sensors.

    h-BN has a wide band gap of 5.9 eV and can be used as a thermal interface material, transparent membrane and a variety of applications in deep UV optoelectronics. It is a versatile material that has been used for more than a decade as the optimal substrate for graphene in nanoelectronics and optoelectronic devices.

    The AA'A/ABA twin boundary of h-BN exhibits a unique property that opens new possibilities for h-BN nanoelectronic devices, similar to the 558 line defect found at a stacking boundary in bilayer graphene (6) and 1D twin boundaries in molybdenum diselenide (7). Using AIMD simulations, we demonstrate that the 558 line defect at a twin boundary in h-BN easily transforms into 6'6' configuration upon the addition of two electrons in the h-BN nanoribbon, revealing an atomically thin electronic channel with a wide bandgap of 5 eV.

    Xe FIB was applied to the surface of thin flake h-BN to irradiate the material, creating showers of backscattered electrons and sputtered ions that locally damage the crystalline structure of the flake and create optically active defects. In our experiments, the spectral characteristics of these created defects qualitatively matched previously reported FIB-patterned Xe defect samples, with a broad emission peak around 830 nm.

    Mar 09
    2023
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